Reduced OD Console Series


Reduced OD UP OFC 1 pair console cable


Van Damme console cable was developed in conjunction with 2 of the UK’s best known mixing console manufacturers. The brief was to provide a high quality oxygen free copper installation cable with the smallest possible overall diameter for use in internal console wiring looms. The resulting cable is ideal for this application, and for any high density wiring where size and weight are a consideration, for example in complex patching systems and outside broadcast vehicles.

Materials
Van Damme now use a higher purity oxygen free copper for the conductors - Ultra Pure Oxygen Free Copper. The use of this material further improves the ‘solderability’ and conductivity of the conductor resulting in faithful and transparent signal reproduction.

Polypropylene (PP) is used for the conductor insulation. This material has a higher temperature rating than most polyethylene insulation giving excellent resistance to ‘shrink back’ during soldering. Its inherent hardness makes it ideal for the thin wall insulation used by Van Damme in their analogue audio multicores. This thin wall insulation ensures that the overall diameter of these cables is kept to a minimum without compromising electrical performance. Electrically it is very similar to polyethylene with a low dielectric constant (2.25 for PP solid types) and high stability across the lower frequency ranges associated with analogue audio signals.

The conductors are twisted together with a tinned UPOFC drain wire and shielded with an aluminium/polyester foil screen. The 150% coverage method employed ensures that the pair is fully screened and that the drain wire remains in close contact with the conductive aluminium foil allowing interference to be effectively taken to ground. The overall jacket is a flexible special PVC compound optimised for use with thin wall coverings and offers an appropriate compromise between strength and suppleness given the restraint of the low overall diameter required.

Applications
• High density wiring for patch panels and internal equipment wiring looms
• Also suitable for weight sensitive applications such as OB vehicles
• Suitable for general installation use


Mechanical pair specifications
Conductor Material Bare silver plated ultra pure oxygen free copper wire
  Stranding 28 x 0.10 (0.22mm2) AWG 24/28
Insulation Material Polyolefin
  Average thickness 0.21mm
  Diameter 1.00mm ± 0.10
  Colour coding Red & Black
Cabling Type Twisted pair
  Lay length 25mm approx.
Screen Type Aluminium/polyester foil
  Drain wire 7 x 0.20 (0.22mm2) AWG 24/7
Electrical pair specifications
Description Unit of measurement Specified Actual result
Resistance Ohm/km    
Conductor   <90 84.3 average
Shield   <70 60.4 average
Insulation Mohm/km >2500 2600
Capacitance pF/m    
Core to core   120 nominal 98.6-99.0
Core to shield   200 nominal 182-190
Test voltage Volt 1000 Vcd x1 OK
 
Overall jacket properties
  Specified Actual result  
Jacket   Specified Actual
  Tensile strength >12.5N/mm2 16N/mm2
  Elongation >100% 170%
  Heat shock 150 °Cx h no cracks No cracks
  Material Flexible PVC composite  
  Average thickness 0.40mm  
  Overall diameter 2.70mm ± 0.15  
  Bend radius 15 x overall diameter  
Cable Weight Kg/km 15.5kg  
 
Stock code, weights and dimensions
Stock code Description RAL number
268-000-000 Van Damme console reduced OD Black 9005
268-000-080 Van Damme console reduced OD Grey 7031